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#11
My rule is: one bad sector is too many. That does not mean it has to be thrown out, but it is suspect. And not to be trusted with sensitive/important data. If any additional bad sectors start popping up then that is the end (at least for me).
That said, sometimes bad sectors happen for other reasons than a bad disk drive. What I will do is do a complete wipe of the drive (writing all zeros or all ones) using Diskpart or PW. This is very different than a format, as it actually writes data to every sector. If the bad sector goes away after a wipe then it is just an anomaly. But if it stays, and in the same place, then start digging the hole.