How to make bootable USB with LOTS of stuff on it -not just OS install

glnz

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I bought a nice PNY USB 3.0 stick at Best Buy for $30± but I don't know how to turn it into a bootable USB with lots of stuff on it.

My fantasy is that it will be a bootable USB
(a) that will boot in
EITHER my old Optiplex 755 machine with XP Pro SP3 32-bit (with a classic MBR BIOS boot and only USB 2)
OR my newer Optiplex 7010 machine that now dual-boots Win 7 Pro SP1 64-bit and Win 10 Pro 64-bit (with UEFI but NOT Secure Boot, and with USB 3 as well as 2), and

(b) will have lots of useful stuff on it - not only install/repair of XP Pro SP3 32-bit and Win 7 Pro 64-bit and Win 10 Pro 64-bit, but also tools like the "Create Media" versions of AOMEI Backupper, AOMEI Partition Assistant Pro, Macrium Reflect Free, EaseUS Backup, EaseUS Partition Master, etc., and

(c) as I find more tools, I can add them to this bootable USB without wiping what's already there.
Ideally its "background" OS will be a Win PE version of Win 7 32-bit with as many useful features of Win 7 as possible, like Disk Management. That would be better for me than Linux, which I have hardly ever used.

My fantasy is that I plug it into either of my two PCs, it boots, and after the Win PE 7 is running, it gives me a menu of which useful thing I want to do. (Or maybe it gives me an initial menu as to whether I want to install/repair XP, 7 or 10 or go to the second menu with tools, and if I go to the second menu, it boots into its Win PE 7 background and offers me those tools. Just guessing.)

But I haven't a clue how to get started. The more basic websites (like HowToGeek) seem to describe how to set up the USB for ONE purpose, like installing Win 7, but not as a complete bootable toolkit that gives me lots of choices. And most of the more advanced websites are too advanced. Pendrive[something].com assumes I already know about Linux, Ubuntu and how to cook roast pig, and I just ... DON'T.

Also, I have previously used this PNY stick for something (a fresh install of Win 10), found that for some reason its only usable partition was 32GB± instead of its complete 128GB, then I used it for something else, then I "hid" that small partition and then reformatted the PNY in Disk Management, so right now it is one confused sick puppy. It is NOT recognized by my XP machine at all although it does appear in Disk Management in my Win 7 machine. This means I should completely re-clean or re-format it and/or re-partition it first, and again I have no idea what I am talking about or how to get started. If I reformat it, what format? Disk Management in Win 7 gives me way too many choices, and I have no idea which to use.

Please point me to the beginning of this education, and the next step, and the next.

Thanks.
 
Last edited:

My Computer My Computer

At a glance

Dual boot - Win 10 Pro 64-bit (good) and Win ...Intel Core i5 3470 @ 3.2GHz16GB RAM DDR3 (Four x 4GB)Intel HD Graphics (on the CPU)
Computer type
PC/Desktop
Computer Manufacturer/Model Number
Dell Optiplex 7010 MT
OS
Dual boot - Win 10 Pro 64-bit (good) and Win 7 Pro 64-bit (won't boot on the NVMe)
CPU
Intel Core i5 3470 @ 3.2GHz
Motherboard
Dell 0GY6Y8 - what would the Intel number be? - Q77 chipset
Memory
16GB RAM DDR3 (Four x 4GB)
Graphics Card(s)
Intel HD Graphics (on the CPU)
Sound Card
Realtek High Definition Audio - and Intel Display Audio
Monitor(s) Displays
Dell E176FP - nothing fancy
Screen Resolution
1280 x 1024 @ 60 Hz
Hard Drives
Now a Samsung 970 EVO Plus SSD NVMe, which works for the Win 10 only

Used to be two 500GB WDC WD5000AAKX (SATA @ 6GB/sec)

- External WD My Book 1110 USB device
PSU
What means PSU? I'm at sea level
Cooling
Ice cubes
Keyboard
Noisy
Mouse
Micky
Internet Speed
Verizon FIOS 500 Mbps (was 1Gbps but I can't type that fast)
Antivirus
Win 10 Windows Defender - Win 7 Avast Free
Browser
Firefox only with lots of security drives my wife crazy
Other Info
Also I still have an old but important XP SP3 machine that can run - Optiplex 755 Desktop w 4GB RAM and Momentus XT hybrid HD-SSD 500 GB hard drive. Used the registry hack to get more updates through "XP Embedded" or "POS" so now the machine rings like a cash register and the CD drawer opens to give change.
Put YUMI in the search box above and read all about what you want to do.
Art.
 

My Computer My Computer

At a glance

Win7 sp1 Pro 64bit / XP sp2 Pro (games only)Intel Core 2 Duo E8400 @ 3.00GHz8.00 GB Dual-Channel DDR2 @ 400MHz (5-5-5-18)1024MB GeForce GTX 560
Computer type
PC/Desktop
Computer Manufacturer/Model Number
Home built
OS
Win7 sp1 Pro 64bit / XP sp2 Pro (games only)
CPU
Intel Core 2 Duo E8400 @ 3.00GHz
Motherboard
Intel Corporation DP35DP (CPU1)
Memory
8.00 GB Dual-Channel DDR2 @ 400MHz (5-5-5-18)
Graphics Card(s)
1024MB GeForce GTX 560
Sound Card
NVIDIA High Definition Audio
Monitor(s) Displays
SyncMaster (2048x1152@60Hz)
Hard Drives
240GB Sandisc Extreme Pro SSD
244GB Seagate ST3250410AS
488GB Seagate ST500DM002-1BD142
931GB Western Digital WDC WD1003FZEX
PSU
Corsair 720
Case
ATX
Keyboard
HID Keyboard Device Logitech
Mouse
HID-compliant mouse Microsoft
Other Info
TSSTcorp CDDVDW SH-S223L

HL-DT-ST BD-RE BH12LS35
WanderingOne - Thanks for this lead. I also found Easy2Boot and Aomei PE Builder.

But these web sites are still way ahead of me. Never used Linux, so the lingo and many steps in Yumi and Easy2Boot are daunting. Their videos are NOT clear, unfortunately.

Is Aomei PE Builder the only one that does this in Win PE? Does Aomei PE Builder use Win 7 32-bit that will load in NON-UEFI machines? If I make a USB stick with Aomei PE Builder, can I add things to the USB stick later?

Also, how do I first clean up my used, abused schizo existing USB stick? What are the precise steps?

EDIT - Aomei PE Builder is NOT as universal as I thought. It won't take any existing .iso and turn it into a bootable USB stick. It;'s a lot more picky than I thought.

Thanks.
 
Last edited:

My Computer My Computer

At a glance

Dual boot - Win 10 Pro 64-bit (good) and Win ...Intel Core i5 3470 @ 3.2GHz16GB RAM DDR3 (Four x 4GB)Intel HD Graphics (on the CPU)
Computer type
PC/Desktop
Computer Manufacturer/Model Number
Dell Optiplex 7010 MT
OS
Dual boot - Win 10 Pro 64-bit (good) and Win 7 Pro 64-bit (won't boot on the NVMe)
CPU
Intel Core i5 3470 @ 3.2GHz
Motherboard
Dell 0GY6Y8 - what would the Intel number be? - Q77 chipset
Memory
16GB RAM DDR3 (Four x 4GB)
Graphics Card(s)
Intel HD Graphics (on the CPU)
Sound Card
Realtek High Definition Audio - and Intel Display Audio
Monitor(s) Displays
Dell E176FP - nothing fancy
Screen Resolution
1280 x 1024 @ 60 Hz
Hard Drives
Now a Samsung 970 EVO Plus SSD NVMe, which works for the Win 10 only

Used to be two 500GB WDC WD5000AAKX (SATA @ 6GB/sec)

- External WD My Book 1110 USB device
PSU
What means PSU? I'm at sea level
Cooling
Ice cubes
Keyboard
Noisy
Mouse
Micky
Internet Speed
Verizon FIOS 500 Mbps (was 1Gbps but I can't type that fast)
Antivirus
Win 10 Windows Defender - Win 7 Avast Free
Browser
Firefox only with lots of security drives my wife crazy
Other Info
Also I still have an old but important XP SP3 machine that can run - Optiplex 755 Desktop w 4GB RAM and Momentus XT hybrid HD-SSD 500 GB hard drive. Used the registry hack to get more updates through "XP Embedded" or "POS" so now the machine rings like a cash register and the CD drawer opens to give change.
I don't think you can have a MBR boot and a UEFI boot on the same flash drive.

Wrong, see below.
 
Last edited:

My Computer My Computer

At a glance

Windows 10 Pro X64Intel Quad Core i7-4770 @ 3.4Ghz16.0GB PC3-12800 DDR3 SDRAM 1600 MHzIntel Integrated HD Graphics
Computer type
PC/Desktop
Computer Manufacturer/Model Number
Lenovo IdeaCenter 450
OS
Windows 10 Pro X64
CPU
Intel Quad Core i7-4770 @ 3.4Ghz
Memory
16.0GB PC3-12800 DDR3 SDRAM 1600 MHz
Graphics Card(s)
Intel Integrated HD Graphics
Sound Card
Realtek HD Audio
Monitor(s) Displays
HP 22" LCD
Screen Resolution
1680 x 1050
Hard Drives
250GB Samsung EVO SATA-3 SSD
2TB Seagate ST2000DM001 SATA-2
1.5TB Seagate ST3150041AS SATA
Keyboard
Dell USB
Mouse
Lenovo USB
Internet Speed
Cable via Road Runner 3MB Upload, 30MB Download
Antivirus
Windows Defender, MBAM Pro, MBAE
Browser
Seamonkey
Other Info
UEFI/GPT
PLDS DVD-RW DH16AERSH

My Computers My Computers

  • At a glance

    7 X64i5 84002x8gb 3200mhz
    Computer type
    PC/Desktop
    OS
    7 X64
    CPU
    i5 8400
    Motherboard
    gigabyte b365m ds3h
    Memory
    2x8gb 3200mhz
    Hard Drives
    various
    PSU
    pure power 11 400w cm
    Case
    Coolermaster
    Cooling
    cryorig m9i
  • At a glance

    7x64g54008gb ddr4 2400
    Computer type
    PC/Desktop
    OS
    7x64
    CPU
    g5400
    Motherboard
    ga b365m ds3h
    Memory
    8gb ddr4 2400
    PSU
    xfx pro 450w
Your best bet is to create win7 x64 pe and include all the tools you want in the wim.

It will need to be x64 so you can boot it up on both bios and efi machine. Format the flash drive FAT32 of course.

You can add bootable wims of the other os (win10 you mentioned) . Just plonk them in a folder and point at it with bcd entry.
 

My Computers My Computers

  • At a glance

    7 X64i5 84002x8gb 3200mhz
    Computer type
    PC/Desktop
    OS
    7 X64
    CPU
    i5 8400
    Motherboard
    gigabyte b365m ds3h
    Memory
    2x8gb 3200mhz
    Hard Drives
    various
    PSU
    pure power 11 400w cm
    Case
    Coolermaster
    Cooling
    cryorig m9i
  • At a glance

    7x64g54008gb ddr4 2400
    Computer type
    PC/Desktop
    OS
    7x64
    CPU
    g5400
    Motherboard
    ga b365m ds3h
    Memory
    8gb ddr4 2400
    PSU
    xfx pro 450w
An example of the bcd entries. I cretad a folder on the flash drive callled MYsources, and put the wims in there. Then point at them with bcd entries:
bcd.jpg
 

My Computers My Computers

  • At a glance

    7 X64i5 84002x8gb 3200mhz
    Computer type
    PC/Desktop
    OS
    7 X64
    CPU
    i5 8400
    Motherboard
    gigabyte b365m ds3h
    Memory
    2x8gb 3200mhz
    Hard Drives
    various
    PSU
    pure power 11 400w cm
    Case
    Coolermaster
    Cooling
    cryorig m9i
  • At a glance

    7x64g54008gb ddr4 2400
    Computer type
    PC/Desktop
    OS
    7x64
    CPU
    g5400
    Motherboard
    ga b365m ds3h
    Memory
    8gb ddr4 2400
    PSU
    xfx pro 450w
How would you access them? Would it depend on how you are booting, UEFI or BIOS?
 

My Computer My Computer

At a glance

Windows 10 Pro X64Intel Quad Core i7-4770 @ 3.4Ghz16.0GB PC3-12800 DDR3 SDRAM 1600 MHzIntel Integrated HD Graphics
Computer type
PC/Desktop
Computer Manufacturer/Model Number
Lenovo IdeaCenter 450
OS
Windows 10 Pro X64
CPU
Intel Quad Core i7-4770 @ 3.4Ghz
Memory
16.0GB PC3-12800 DDR3 SDRAM 1600 MHz
Graphics Card(s)
Intel Integrated HD Graphics
Sound Card
Realtek HD Audio
Monitor(s) Displays
HP 22" LCD
Screen Resolution
1680 x 1050
Hard Drives
250GB Samsung EVO SATA-3 SSD
2TB Seagate ST2000DM001 SATA-2
1.5TB Seagate ST3150041AS SATA
Keyboard
Dell USB
Mouse
Lenovo USB
Internet Speed
Cable via Road Runner 3MB Upload, 30MB Download
Antivirus
Windows Defender, MBAM Pro, MBAE
Browser
Seamonkey
Other Info
UEFI/GPT
PLDS DVD-RW DH16AERSH
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