Dell D630 Cooling Mods

ha1o2surfer

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As most people are aware, the Dell D6xx and the Dell D8xx nVidia cards are a part of the recall and I have had only one fail on me so far. My "daily driver" is a D630 and I use it for everything from my Network Admin job to editing HD video. I've got the T9300 in it with 8GB's of ram and a 500GB Seagate hybrid Hard Drive in it. She runs like a dream! She rips through HD video and playing COD 4 online. She has all her ports on the back and plenty of USB which most laptops lack now a days! anyways onto the problem. This was just a little introduction.

When I first got into this line of laptops I had a D620 which failed after a couple months.. After that died I bought a D630. After a couple months this one also started showing signs of doom in the ways of idle temps being 70c+! (160-170F) and load temps are 200+. After taking it apart I found the heatsink wasn't even touching the GPU die because it was bent and the thermal pad was hovering above it! WTF! so I bought a copper shim to replace it. Seemed to work OK but idle temps were still 150-160F and load temps were still 200+.. so I did lots of research and found that Dell had a revision of it's heat sink! The old version had no copper contact for the GPU but the new (DT785) heatsink did. I jumped on eBay and picked up one for 5 bucks and some new Artic silver thermal paste. now idle temps are (115-125F) and load temps are 150-152 MAX. Success! Now onto some other info...


It's not Dells fault the chips was failing.. nnidia gave all the manufacturers the wrong thermal specifications and thought a thermal pad was enough for cooling.. well it is for memory chips and chipsets and any other chips that do not exceed 120F degrees.. what was happened was since the thermal pad did not transfer the heat properly to the heat-sink (and had an even harder time since there was no copper plate on the first revision of the heat-sink) that part of the copper was a cool spot and the CPU, when under load or idle would cause all the cold spots in the heat sink to heat up because that's how they work.. this would cause the GPU end to heat up and eventually causing the GPU to fail... So far I have been exporting 2500+ NEFs in lightroom and the CPU is at 152F and the GPU is at 124 and steady.. Idle temps for the GPU are always 89-102 when browsing the web. If any of you guys out there have this laptop it is really worth getting the updated revision of the heat-sink if you don't already have it.. All the parts were under 10 bucks (if you already have thermal paste..) and will also make your lap cooler!

Just though I'd share my info... hope I posted this in the right place!
 

My Computer

Computer Manufacturer/Model Number
Dell D630
OS
Windows 7 Professinal x64
CPU
Intel Core 2 Duo T9300
Motherboard
ICH8 Intel
Memory
8GB DDR2 1066MHZ (4.5GB/s Bandwidth)
Graphics Card(s)
nVidia Quadro NVS 135M
Sound Card
C-Major
Screen Resolution
1400x900
Hard Drives
Seagate Momentus XT Hybrid Drive 500GB
PSU
PA-12 90Watt
Case
Stock
Cooling
Stock (after my mods cools really well)
Other Info
Network Card: NetXtreme 57xx
D6XX issues

I also found this out while I was the District Service Support head at Siemens Information service for South Florida / Caribbean.

We were replacing D600 and D610's with D620 and D630's in 2008/9 and I too jury rigged those that did not have Intel integrated graphics[Majority]. Had a few hundred replaced over time.

I only ordered lappy's with better graphics to some of the engineers and of course myself.

Heat was always a big Issue for the whole Latitude 6XX series.:cool:
 

My Computer

Computer type
PC/Desktop
Computer Manufacturer/Model Number
Custom Build
OS
Win 10 Pro
CPU
E3-1230 V2
Motherboard
Asus P8Z77 LX
Memory
2 X 4gb Samsung Green Wonder Ram
Graphics Card(s)
Diamond HD7970
Sound Card
ALC892 8-Channel High Definition
Monitor(s) Displays
ASUS VN247/Sanyo 42 1080p LCD
Screen Resolution
1920x1080
Hard Drives
Sandisk Extreme II 240GB SSD/
1 X WD 1 TB Black Spinner
PSU
OCZ 600W Mod X Stream Modular
Case
Lian Li Pc7b-modded
Cooling
H100
Keyboard
Saitek Eclipse KYB
Mouse
Logitech G400
Internet Speed
90Mb D/L 15Mb upload
Antivirus
Webroot Secure Anywhere Endpoint Protection
Browser
Cyberfox/Chrome
Other Info
Logitech 5500 Speakers 5.1 / sOME kiND OF rUSSIAN TURNTABLE
Some say IT HAS BLOOD ON IT FETUS OIL,EWWWW DIAPHRAGM LIKERS

My Computer

Computer Manufacturer/Model Number
Dell D630
OS
Windows 7 Professinal x64
CPU
Intel Core 2 Duo T9300
Motherboard
ICH8 Intel
Memory
8GB DDR2 1066MHZ (4.5GB/s Bandwidth)
Graphics Card(s)
nVidia Quadro NVS 135M
Sound Card
C-Major
Screen Resolution
1400x900
Hard Drives
Seagate Momentus XT Hybrid Drive 500GB
PSU
PA-12 90Watt
Case
Stock
Cooling
Stock (after my mods cools really well)
Other Info
Network Card: NetXtreme 57xx
I also found this out while I was the District Service Support head at Siemens Information service for South Florida / Caribbean.

We were replacing D600 and D610's with D620 and D630's in 2008/9 and I too jury rigged those that did not have Intel integrated graphics[Majority]. Had a few hundred replaced over time.

I only ordered lappy's with better graphics to some of the engineers and of course myself.

Heat was always a big Issue for the whole Latitude 6XX series.:cool:

yeah as well as the 8xx series. they also had the bad GPU issue.
 

My Computer

Computer Manufacturer/Model Number
Dell D630
OS
Windows 7 Professinal x64
CPU
Intel Core 2 Duo T9300
Motherboard
ICH8 Intel
Memory
8GB DDR2 1066MHZ (4.5GB/s Bandwidth)
Graphics Card(s)
nVidia Quadro NVS 135M
Sound Card
C-Major
Screen Resolution
1400x900
Hard Drives
Seagate Momentus XT Hybrid Drive 500GB
PSU
PA-12 90Watt
Case
Stock
Cooling
Stock (after my mods cools really well)
Other Info
Network Card: NetXtreme 57xx
If you've only had the box for a couple of months, why bother fixing it?
It's still in warranty!
Let Dell pay for the problem.
 

My Computer

OS
Win 7
If you've only had the box for a couple of months, why bother fixing it?
It's still in warranty!
Let Dell pay for the problem.


well yes I could lol BUT.. id rather not be without a laptop for a month and I want it done right the FIRST time. they just send me another machine with the same problem lol:mad:
 

My Computer

Computer Manufacturer/Model Number
Dell D630
OS
Windows 7 Professinal x64
CPU
Intel Core 2 Duo T9300
Motherboard
ICH8 Intel
Memory
8GB DDR2 1066MHZ (4.5GB/s Bandwidth)
Graphics Card(s)
nVidia Quadro NVS 135M
Sound Card
C-Major
Screen Resolution
1400x900
Hard Drives
Seagate Momentus XT Hybrid Drive 500GB
PSU
PA-12 90Watt
Case
Stock
Cooling
Stock (after my mods cools really well)
Other Info
Network Card: NetXtreme 57xx
halo2surfer,
I understand your logic but when you affect these modifications you will void your warranty and to me this is a much greater liability that you should consider.
 

My Computer

Computer type
PC/Desktop
Computer Manufacturer/Model Number
A blend of brains, brawn and dumb luck.
OS
Windows 7 Ultimate 64
CPU
i7 3770k OC'd 4.6 @ 1.17v, also FX 8120 & i5 miniITX
Motherboard
MSI P67A-GD80 b3
Memory
32 gb G.Skill Sniper DDR3 10-12-12-31 @ 2133
Graphics Card(s)
XFX Radeon 7870 2GB DDR5
Sound Card
Sound Blaster Z Series Card
Monitor(s) Displays
(2) LG LED 23" 1920 x 1080 2ms Monitors via mini d-port
Screen Resolution
1680 X 1050 p
Hard Drives
Samsung 256 gb 830 SSD sata III
(1) 1 tb WD Black
(2) 1 tb Hitachi deskmates/sata II
(2) 1 tb WD green/sata II
(2) 3 tb Seagate Barracuda
(1) 120 gb OCZ Vertex SS
(1) Drobo 5N w/5 Seagate 3tb
PSU
EVGA modular 1000G2 80% gold rating & APC 1200 RS
Case
CoolerMaster Storm Styker
Cooling
7 case fans 140mm & 120mm, NZXT Kraken X60
Keyboard
(2) Logitech Illuminated Keyboards (1) usb (1) wireless
Mouse
Logitech G700 & T-BC21 - nano nx for the laptop
Internet Speed
Basic 120mbps down
Antivirus
Trend Micro Titanium Max Security & Malwarebytes Premium
Browser
Chrome and IE 10
Other Info
5 Noctua case fans + 3 Noctua in p/p on NZXT cooler
Integrated hot swap drive bays for 2.5" Drives
(2) Lite-on dvd/cd/Blu Ray optical 22X
Integrated fan controller and led on/off
HP Officejet Pro 8630 all-n-one
Hot-swappable 3.5" hard drive bay
Netgear Nighthawk router
Asus USB 3 & sata 6 PCIe card
Vantec IDE to sata adptr./Ultra sata adptr
Lenovo L420 i5 lappy with m sata
Drobo 5N advanced NAS
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